Monday, 17 June 2013

LOW TEMPERATURE STORAGE FOR A LARGE FARM PRODUCE AND HORTICULTURAL PRODUCE


Status of low temperature storage and its potential

The estimated annual production of fruits and vegetables in most countries around the world is about 130 million tonnes. This could accounts for 18% of the country`s agricultural output. Due to diverse agro climatic conditions and better availability of package, the production is gradually rising. However, there is a vast scope for increasing the production, the lack of low temperature storage and low temperature chain facilities are becoming major challenges in tapping the potential. The cold storage facilities now available are mostly for a single commodity like potato, orange, apple, grapes, pomegranates, flowers and so on, which could then results in poor capacity utilization.

Storage of foods and conditions of storage

Commodities and most foods can be preserved by storage at low temperature, which could then retards the activities of micro organisms. Micro organisms are the spoilage agents of foods and they consist of bacteria, yeasts and molds. Low temperature does not destroy those spoilage agents as does of high temperature, but greatly reduces their activities, providing a practical way of preserving perishable foods in their natural state which otherwise is not possible through heating. The low temperature which necessary for preservation food depends greatly on the storage time which is required often referred to as short or long term of shortage and the type of product which is to be stored. In general, there are three groups of products in storage which are foods that are alive at the time of storage, distribution and sale such as fruits and vegetables, foods that are no longer alive and have been processed in some form such as meat and fish products and commodities that benefit from storage at controlled temperature such as beer, tobacco and so on.

Size of system of trade and industry unit and land needed

Low temperature storage units can be used to store either a single commodity as well as multiple commodities. This greatly depend upon the entrepreneur's financial health; it can be planned to store the produce entirely owned by him or on rental basis or could be in combination of the two. It is a good practice to consider low temperature storages where 70% of the capacity is available to farmers for storage on rentals. The financial viability of a unit for storage depends upon the intended pattern of use and rental rate prevalent in an area. However, the units to be used by the owners are also considered for sanction. Considering 70:30 utilization of the capacity for rentals and own use, a 5000 MT capacity unit is considered as viable with the assumptions. To put up a 5000 MT capacity low temperature storage unit, one acre of land may be required, it is always better to have two acres of land to take care of future expansions and waste management. While selecting the site of storage of farm, care should be taken to select a site at an elevation free from inundation and well connected by road and other communication facilities to both production and consumption centers. The land for storage should be of non agricultural type and the soil at the site should be firm enough to carry the weight of the building as well as the storage racks for the storage operation.

The technology of storage

A low temperature storage unit should incorporate a refrigeration system to maintain the desired room environment for the commodities or food to be stored. A refrigeration system works on two principles namely vapour absorption system and vapour compression system.

Vapour absorption system is comparatively costlier, but is quite economical in operation and adequately compensates the higher initial investment. Wherever possible such a system should be selected to conserve on energy and operational cost. However, it has its own shortcomings when temperature requirement is below 100C and many of the fruits and vegetables except seeds, mango and so on, require lower than 100C for long storage to be effective.

Vapour compression is comparatively cheaper than vapour absorption system. There are three types of vapour compression systems which are available depending upon the cooling arrangements in the storage rooms, which is the diffuser type, bunker type as well as the fin coil type. Diffuser type is comparatively costlier and is selected only when the storage room heights are low in nature. The operational costs of such units are also higher. Bunker type is the cheapest and is preferred when storage room heights normally exceeds 11.5 m. Its operational cost is also low. The fin coil type, although about 5% costlier than the bunker type is very energy efficient with low operational cost and higher space availability for storage of the produce. Such system is used for units with room heights of 5.4m onwards.

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